Underground Ground Support

Rate the rock mass, get the class, and read off the bolt length, bolt spacing and shotcrete the published guidelines call for — plus how many bolts that is per metre of heading and what it costs.
Underground development headings only — a drill-and-blast tunnel, drift, crosscut or ramp in hard rock. It is not a slope design, not a coal roof-bolting design, not a pillar design, and it is not a substitute for a ground control management plan. The support it quotes is an EMPIRICAL STARTING POINT from a 10 m wide tunnel under 25 MPa. Your ground engineer signs the pattern, not this page.

A bolted and shotcreted underground development heading with the rock mass exposed at the face

Step 1 — The rock

Three numbers. They carry 55 of the 100 rating points between them.

Step 2 — The joints

Five things about the joint surfaces, worth 6 points each. This is the condition parameter, scored in detail rather than picked off one prose description.

Step 3 — Water and orientation

Water costs you up to 15 points. Orientation is a penalty, never a bonus.

Step 4 — The heading and the cost

The pattern comes from the class. Override it and the working table says so.

rock mass rating
rock class
support cost per metre
StepValueWhere it comes from

Where the rating comes from

The pattern, drawn

How each rating is scored
ParameterRangeRating

The rock mass rating system after Bieniawski 1989, printed in three places on this shelf and cross-checked between them: SME Mining Engineering Handbook, 3rd ed. Table 8.4-6, p. 536; SME Mining Reference Handbook, 2nd ed. Table 14.3, p. 333; and SME Mining Reference Handbook, 1st ed. Table 13.2, p. 244. All three agree on every rating.

Three printings, not three authorities. Two of those are successive editions of the same reference handbook, so this is a weaker claim than three unrelated books and it is worth stating plainly rather than letting the count do the talking. It is still a real check: the editions are separately typeset, they were separately transcribed here, and a disagreement between them is exactly what found the error below.

One disagreement, resolved. Table 14.3 p. 333 prints the middle spacing band as “2–600 mm”. It should read 200–600 mm, which is what the other two books print, and the band sequence settles it on its own: >2 m, 0.6–2 m, 200–600 mm, 60–200 mm, <60 mm is descending and contiguous, while “2–600 mm” would swallow the band below it. That is an error in the printed page rather than in our reading of it, so this page uses 200–600 mm.

Estimating strength without a lab
TermUCS, MPaWhat you can do to it

SME Mining Engineering Handbook Table 8.4-4, p. 532, adapted from Hoek and Brown 1997. The seven field terms map one for one onto the seven strength bands the rating uses, which is why picking one in Step 1 can fill the box rather than just hint at it.

ClassMPapsiTypical rocks

SME Mining Engineering Handbook Table 6.2-7, p. 351, as a sanity check on what the hammer told you. Published in both MPa and psi, and the two agree: 41.3 MPa against 6,000 psi is 41.37, 137.9 against 20,000 is 137.90, 206.8 against 30,000 is 206.84. Note these are broad rock-type bands and a weathered example of any of them sits lower.

What the guidelines call for, class by class
ClassExcavationRock bolts, 20 mm fully grouted ShotcreteSteel sets

Bieniawski 1979, printed identically in the SME Mining Reference Handbook at 2nd ed. p. 335 and 1st ed. p. 245. Two separately typeset editions, separately transcribed here, agreeing number for number. Not two independent authorities, but a genuine check on the reading of both.

Read the basis before you use it. Both books print the same one: a horseshoe profile, 10 m wide, vertical stress below 25 MPa, driven by drill and blast, and both add that the table is a guide only. A 5 m heading is not a 10 m tunnel, and this page tells you when your span, stress or profile has walked away from that basis instead of quietly scaling the pattern as though it had not.

What each class means on the ground
ParameterClass IClass IIClass III Class IVClass V

SME Mining Reference Handbook, 2nd ed. Table 14.3 D, p. 334. Stand-up time is quoted against a specific span, and the spans differ by class, so it is not a number you can carry across to your own heading without checking the span it belongs to. This page compares the two for you rather than interpolating between them, because the source publishes five points and no curve.

Friction bolt properties
Property

SME Mining Engineering Handbook, p. 617, typical Split Set properties, courtesy of Mansour Mining. Shown because bolt length is one of the two numbers this page hands you and the hardware has to exist in that length: the shorter sets stop at 2.4 m and only the largest reaches 3.7 m, so a guideline calling for 5 to 6 m bolts in very poor rock is calling for a different product entirely. The guideline table itself is written for 20 mm fully grouted bar, not friction sets.

A coal-entry roof bolt capacity table also sits in the corpus and is deliberately NOT used here: its capacity column carries no unit on the printed page, and coal entry support is a different problem from a hard-rock tunnel.

What this tool does not know. It rates the rock mass and reads a published guideline. It does not know your stress field beyond the one number you typed, it cannot see a fault, a shear or a wedge, and a rating is an average over ground that is not average. It does not design against rockburst, squeezing or swelling ground, and it has no view on dynamic support. It does not check that the bolt you specify can reach its anchor, or that the plate suits the mesh. Empirical classification is a starting point that assumes ground broadly like the cases it was built from, and the further your ground sits from a 10 m drill-and-blast tunnel under 25 MPa, the less it is telling you. Every published value has been checked against the printed page.

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